YG6 Cemented Carbide Welding Blade,73-4 Series Braze Insert
- Company Name:Zhuzhou Jingzuan Carbide Co., Ltd
- Membership:Free Member
- Member Since:2014. 07.22
- Country/Region:China
- City:Hunan
- Contact:Smile He
- Related Keywords:Braze insert, YG6
Contact us
Zhuzhou Jingzuan Carbide Co., Ltd
[China]
cemented carbide welding blade,73-4 series braze insert:
73-4 series carbide tips blades:
Choosing method of selecting carbide welding insert grade
It is an important technology of using cemented carbide welding blades to choose a suitable grade. Grade is the material of cemented carbide chips. It is direct matteringt the machining cost and cuttingefficiency.
Different material need different grade. For example, ordinary carbon steel and alloy steel are need different grade. So in order to pick up the most suitable grade, we should know well about the performance and application of each grade. Here for your reference, we list the qualification and usage of each grade as below:
ISO Classification Grouping Code |
Grade |
Physical and mechanical properties |
Recommended Use |
||
Density |
HRA(HV) |
Mpa |
|||
K05 |
YG3 |
15.0 |
90.5 |
1300 |
Applicable to cast iron, non-ferrous metal finishing. |
K10 |
YG6X YG6A |
14.8 14.7 |
91 91.5 |
1560 1510 |
Applicable to cast iron, non-ferrous metal finishing and semi-finishing; manganese steel and hardened steel processing can also be used. |
K15 |
YG6 |
14.9 |
89.5 |
1670 |
Applicable to roughing of cast iron and light alloys; also for milling of cast iron and low-alloy steel. |
K20 |
YG8 |
14.6 |
89.0 |
1840 |
|
M10 |
YW1 YW3 YW4 |
13.0 12.9 12.3 |
91 92 92 |
1290 1390 1390 |
Applicable to stainless steel and ordinary steel finishing and semi-finishing. |
M20 |
YW2 |
12.9 |
90.5 |
1460 |
Applicable to stainless steel and low-alloy steel semi-finishing, mainly used to train tire processing. |
P10 |
YT05 YT15 |
12.6 11.3 |
92.5 91.0 |
1260 1300 |
Applicable to finishing and semi-finishing of steel and cast steel, should adopt a moderate amount of feed and high cutting speeds. |
P20 |
YT14 YS30C SC30 YS25 |
11.4 12.5 12.9 13.0 |
90.5 91 91 90.5 |
1400 1740 2000 1780 |
Applicable to finishing and semi-finishing of steel and cast steel, should adopt a moderate amount of feed and the milling speed of YS25 dedicated to steel and cast steel. |
P30 |
YT5 |
12.8 |
89.5 |
1560 |
Applicable to heavy cutting of steel and cast steel and the low-speed large amount of feed roughing in poor operating conditions. |
K05-K10/M20 |
YT26 |
14.0 |
92.5 |
1600 |
High red hardness, good cold resistance. Suitable for finish and semi-finish machining of chilled cast iron, non-ferrous metal, and can also using in turning and milling of manganese steel, chilled steel. |
K20 |
YD201 |
14.9 |
91.0 |
1800 |
Suitable for semi-finish and rough machining of cast iron and light alloy, and can also use in milling of cast iron and low alloy steel. |
M05-M10 |
YS8 |
13.9 |
92.5 |
1720 |
Suitable for finish machining of iron-based and nickel-basedhigh temperature alloy, high strength steel. And can also use in finish machining of chilled cast iron, heat-resistance stainless steel, high manganese steel and chilled steel. |
M20 |
YM20 |
13.0 |
91.0 |
1750 |
Suitable for medium cutting speed and feed rate semi-finish turning and semi-finish milling of steel, cast iron, manganese steel and grey cast iron. |
P30 |
YC30S |
12.9 |
90.0 |
1600 |
Suitable for milling machining of steel, cast iron and alloy steel. |
P35-P40 |
YC40 |
12.9 |
91.0 |
2200 |
Suitable for bad conditions, low cutting speed turning and large feed rate turning of steel and cast steel. |
P40 |
YM40 YC45 |
12.75 12.75 |
90.0 90.0 |
2100 2300 |
Suitable for gravity turning of steel and cast steel. Using large cutting data, as well as section milling. |
Original: 9 usage points of cemented carbide brazed tips
1. The welding cutting tool structure should have sufficient rigidity.
Sufficient rigidity based on the maximum allowed size and shape and higher strength steel and heat treatment.
2. Cemented carbide inserts should be fixed firmly.
Carbide welding inserts should be a sufficient degree of fixed firm, which is relied on slot and weldingquality to guarantee. Therefore, you should to select the shape of the insert slot according to the bladeshape and tool geometry parameters.
3. Examine arbor carefully.
To carry out the necessary checks to blade and arbor before blades welded to the shank.
First, you should check the blade bearing surface, make sure it can not be serious bending.
Second, the carbide welding surface may not have serious carburized layer.
Last, clear dirt carbide blade surface and arbor insert slot to ensure solid welding.
4. Select solder reasonably.
In order to ensure the weld strength, you should choose a suitable solder. In the welding process, you should ensure good wetting and flow, and the exclusion of air bubbles, make sure welding full contact with alloy welding face and no shortage of welding phenomenon.
5. Choose welding flux rightly.
It is better to use industrial borax and dehydrated in a drying oven before use, then crushed andsieve d to remove mechanical debris and set aside.
6. Net form shim.
In order to decrease the welding stress in high titanium low cobalt fine particle alloy welding, and long and thin alloy blade welding, we suggest to using slice with thickness of 0.2--0.5mm or Net form shim with bore diameter of 2--3mm as compensate shim.
7. Right way of cutter sharpening.
Since carbide chip are of good brittleness, and are sensitive to crack formation, so it should be avoid overheating or quenching during the cutter sharpening. Meanwhile, to avoid flawing and shorten service life of the tools, it should choose abrasion wheel with suitable particle size and reasonable grinding technology.
8. Right way of tool installing.
Cutter bit extend length of knife rest should as short as possible, or it will result in tool shaking and thereby damaging the alloy slice.
9. Right way of regrinding, grinding tool.
When it reach normal blunt, tools should be regrinded. After regrinding, it is necessary to polishing cutting edge and fillet with abrasive store. It can increase service life and safe reliability.
Original from Zhuzhou Jingzuan Carbide Co., Ltd, you should give references if reprint. please enter www.carbide-factory.cn for more using knowledge.
The introduction of cemented carbide production equipment:
1. spray drying: with high purity nitrigen protection in a fully enclosed environment, the mixture oxygen are effectively reduced, material purity are effective guaranteed. material dirty are prevented.
2. CIP: using 3000Mpa isostatic press, the defects are effectively stopped. offering a good environment to get blanks with uniform pressed dencity.
3.the maximum sintering pressure can reach 100kg, eliminated the internal voids of alloy body effectively and get the high hardness and high strength carbide blank with good densification.
4. effectively improve the alloy microstructure, so that alloy internal stress can be effectively eliminated.
5. hational grade detection center, all kinds of thorough performance detecting. using the ultrasonic technic, the stable quality of massive article are guaranteed.
Zhuzhou Jingzuan Carbide Co., Ltd., which is committed to R&D, producing and sale the GB A Class high-grade carbide series products, is the only one modern high-tech enterprise in China.
GB A Class high-grade carbide has 3 technical features: raw material is the original raw material of high purity tungsten carbide powder, foundation is the high-precision technology equipment and indemnification is the strict 7 degree quality inspection system.
These features make our products superior than other products so that our company has been choosing by Xiangtan Iron and Steel Co., Ltd. (XISC), SANY Heavy Industry Co., Ltd., Weichai Power Co., Ltd., CSR Co., Ltd., Anhui Military Industry Group Holding Co., Ltd. and other companies as their quality suppliers.
Our products are exported to Southeast Asia and the Americas and enjoy a high popularity in those markets.
contact:
Ms Smile He
kype: smiel(@)carbie-fctory.cn
Email: jingzuan.bigel at yahoo.cn bigel at carbide-factory.cn
Miss Smile At Your Service!
safety sale service:
Other products from this supplier
Related products from premium suppliers on EC21
Browse: Manufacturer Directory Countries China India Korea Premium Suppliers Community Site Map
About EC21 Contact Us Terms & Conditions Report Item Online Trading Risks Product Listing Policy
中文 繁體 한국어 日本語 Español Русский Français Deutsch
Copyright (c)1997-2024 EC21 Inc. All Rights Reserved. EC21 in KoreanChinese
Business Registry Number: 120-86-03931